Jet engine manufacturers have found that even the most infinitesimal imperfection can produce catastrophic results; absolute precision is the name of the game in the aerospace industry.
BIG DAISHOWA’s MEGA NEW BABY CHUCK has been delivering extreme precision for more than 20 years and is now available with up to ø1″ clamping for drills, reamers and finishing end mills with .00004″ runout accuracy.
Chattering and deflection have always been the bane of machinists’ existence, so much so that the sight of a long and slender tool holder will immediately cause goosebumps. If you understand why a long tool holder behaves the way it does, you’ll know that there are ways to fight back against this bending.
Machining at higher speeds can save time and money, however, increasing the speed also means increasing the inherent risk in the situation. To maximize speed potential, a holistic approach that considers tool, holder, machine and operator is essential.
With thousands of part numbers to choose from, product selection can be a bit overwhelming. Take a look at some overlooked products and services that can help guarantee higher performance for your shop.
Runout is one of the sneakier issues machinists and tool managers must deal with. It’s almost impossible to recognize in-process and difficult to diagnose after the fact. We identify potential sources.
Machinery tooling and equipment that get parts produced the fastest is always the best choice, right? But what else needs to be considered when choosing equipment for low- to mid-range production volumes?
For many shops setup may be the silent time killer. Shaving just 15 minutes off each setup can add up to tens of thousands of dollars in savings. But where to start?
Good measurements make setups faster, reduce recuts and identify potential spindle or holder issues before they become bigger problems. Let’s look at a few of the key areas to measure and the handy solutions available.
Considering we deal in some of the smallest parts and pieces in the machining world, we fully understand that your results will be only as strong as your weakest link.
Machining vibration disrupts efficiency, reduces tool life and damages part finishes. Solving it isn’t easy as causes are varied and interconnected. Discover strategies to tackle vibration for better results.
Understanding and controlling runout is crucial for any machine shop looking to maintain competitive advantages in today's precision-driven manufacturing environment.
After years of close observation and collaboration with manufacturing companies of all sizes, BIG DAISHOWA Seiki engineers have learned how the choice of tool holders affects production costs on the shop floor.