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Watch this video of a map of Japan being embossed to .0002" in height.

Smart Damper products are designed for deep-hole boring with BIG KAISER’s CKB modular boring system, and also for extended reach milling with both inch- and metric-pilot shell mills and face mills.

The precision and ruggedness of KAISER modular boring tools deliver measurable performance advantages by reducing costs and cycle times, all while allowing the flexibility and versatility to upgrade boring tools to meet today’s demanding requirements.

We’ve seen and heard it all when it comes to boring holes. That said, there are always a few questions that pop up over and over. From optimizing modular boring assemblies to deciding between twin boring or high-feed milling, here’s some of our best boring advice.

Machining vibration disrupts efficiency, reduces tool life and damages part finishes. Solving it isn’t easy as causes are varied and interconnected. Discover strategies to tackle vibration for better results.

The Twin Cutter’s ability to take on heavier cuts allows shops to be more efficient.

ID boring is a common and time-consuming operation on CNC lathes. Common issues have led to the development of world-class boring tools—traditionally used on milling machines—that have proven to be just as effective on a CNC lathe.

Anyone who’s made holes understands the difficulties that can arise: vibration, wander and even breakage. When it comes to production-level volume, these issues become even more limiting. Many turn to helical interpolation with a mill as a reliable way to rough out holes. We’re here to tell you there’s a faster, easier option.

Chattering and deflection have always been the bane of machinists’ existence, so much so that the sight of a long and slender tool holder will immediately cause goosebumps. If you understand why a long tool holder behaves the way it does, you’ll know that there are ways to fight back against this bending.

Enhance your machining skills by understanding when to use balanced cutting for precise straight holes and stepped cutting for efficient heavy cuts—ensuring smarter tool choices and project success.

The advances in multi-axis machining in recent years have unlocked the creativity of machine shop engineers and operators.

Using helical interpolation to open holes is common practice. And in shallow holes or one-off projects, it’s a fine choice.

Using inexpensive spindle, taper and bore cleaners is an effective way to keep your machine tools performing their best.

As a raw material, tungsten carbide is a limited natural resource and a widely popular tool material due to its hardness and heat resistance. We can both save money by reducing the consumption of carbide and help our environment by fully utilizing every tool before recycling the rest.

Five-axis roughing can be painstaking. Pairing the right holder with the right cutter can save serious time while cutting and when setting up -- and eliminate those pain points.