For many shops setup may be the silent time killer. Shaving just 15 minutes off each setup can add up to tens of thousands of dollars in savings. But where to start?
Manufacturing miniature parts and features is not new. In the past, EDM and laser technologies were used to create these features. Although these technologies worked for low volume jobs, they are not practical for the high volume micro applications that are in demand today.
The return on investment from digital boring comes from the time saved making adjustments on the spindle, as well as the increased adjustment accuracy.
Five-axis roughing can be painstaking. Pairing the right holder with the right cutter can save serious time while cutting and when setting up -- and eliminate those pain points.
There’s a lot to consider when deciding how to tool up a new machine. Committing to a thorough tooling selection upfront is vital. Think about your tooling and machine tool as a symbiotic partnership: what affects one affects the other.
With a little knowhow and the right tools, see how you can significantly reduce cycle time by rough boring instead of performing a helical interpolation with a mill.
Cost reduction is achieved with the ATC Alignment Tool to ensure your machine tools, tool holders, and cutting tools are aligned to remain in good condition.
The first challenge to machinability – beyond simply working in titanium – for Colorado-based Cogitic Corporation was securing the cylinder in the universal machining center. It was also important to maintain access to the through-hole, which has an internal square key slot perpendicular to the stem hole.