Usually recognized as a supplier to the metalworking industry, BIG KAISER is of course also a manufacturing company, facing similar challenges and opportunities as the customers we serve.
Understanding and controlling runout is crucial for any machine shop looking to maintain competitive advantages in today's precision-driven manufacturing environment.
Runout is one of the sneakier issues machinists and tool managers must deal with. It’s almost impossible to recognize in-process and difficult to diagnose after the fact. We identify potential sources.
Good measurements make setups faster, reduce recuts and identify potential spindle or holder issues before they become bigger problems. Let’s look at a few of the key areas to measure and the handy solutions available.
Jack Burley, president and COO of BIG DAISHOWA, shares some of his observations over the years, predictions for the industry and his vision for the company.
BIG DAISHOWA’s MEGA NEW BABY CHUCK has been delivering extreme precision for more than 20 years and is now available with up to ø1″ clamping for drills, reamers and finishing end mills with .00004″ runout accuracy.
Accurate offsets and workpiece reference points are critical to effective setups and first-part accuracy. Taking a manual approach or attempting to verify these in the machine without the right measuring devices can be a delicate and time-consuming process.
Charlie Mitchell, machinist for Andretti Autosport, spent up to eight hours setting up his five-axis machine with 10 tools to run 30 to 40 different processes on a part. Using UNILOCK pallets, set-ups times are 70 to 80 percent shorter.