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Chattering and deflection have always been the bane of machinists’ existence, so much so that the sight of a long and slender tool holder will immediately cause goosebumps. If you understand why a long tool holder behaves the way it does, you’ll know that there are ways to fight back against this bending.

Aerospace is unique among industries in its thirst for component accuracy with ‘blemish-free’ precision. Unlike any other industry, anything that goes into the air has to be on spec, as the smallest imperfection in machining can adversely affect flight safety.

Good measurements make setups faster, reduce recuts and identify potential spindle or holder issues before they become bigger problems. Let’s look at a few of the key areas to measure and the handy solutions available.  

Tooling suppliers are just as high stakes as machine tool suppliers. Learn how to choose the best one for you.

Tool management system (TMS) software & a tool presetter can accomplish both cutting cost and increases in productivity for a shop’s day-to-day activities.

When that inevitable job arises that requires higher RPM output, operators are left with the choice of replacing the machine altogether to gain higher productivity, or looking into an attachment, like a spindle speeder, to close the RPM gap.

Everyone wants to get the most out of their tool holders. While some may take a set it and forget it approach with holders, it’s not recommended, as they have a direct impact on both parts and machinery. Here are some tips to ensure your holders deliver.

In-machine laser technology is touted by machine tool builders and distributors as the way of the future and an indispensable tool for machinists. Do you really need an offline presetter if you have in-machine lasers?

Successful shops always look for ways to differentiate and innovate for competitive advantage. Cashing in on the entirety of a tool’s life with an advanced tool management system is perhaps the most effective way to do that right now.

To make their cars as light and aerodynamic as possible, Team Penske’s shop performs delicate work milling aluminum, titanium and steel.

Discover the advantages of using a modular tooling system and what makes BIG DAISHOWA modular components unique.

Shrink-fit and hydraulic holders are both useful in low clearance, tight work envelopes found in moldmaking and multi-axis machining applications. When deciding which one to use, their differences will guide your choice. Here are some of the fundamental contrasts to help you decide which holder type is best for your work.

With state-of-the-art toolholding technology, Jorge Rucoba’s machine shop doubled its process indicators and gained competitiveness in the Mexican mold market.

By using digital technology and optimized indexable inserts, Schmauser Müller Metalltechnik has increased process reliability and efficiency in fine boring, as well as increased the lifetime of its tools by a factor of three.

Machine shops of all shapes and sizes are facing more pressure than ever. While its primary purpose has traditionally been tool setup, tool presetters serve as both important tools and information hubs on the floor as technology advances.