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Machining at higher speeds can save time and money, however, increasing the speed also means increasing the inherent risk in the situation. To maximize speed potential, a holistic approach that considers tool, holder, machine and operator is essential.

Because of the popularity of BIG-PLUS, many tooling companies, without a proper license, offer what they call dual-contact tooling. But not all dual-contact is the same. Let’s tackle a few of the most common misconceptions.

Moldmakers hoping to avoid problems such as chatter, poor tool life and molds that fail quality control muster need to consider a variety of factors when selecting a long-reach toolholder.

To make their cars as light and aerodynamic as possible, Team Penske’s shop performs delicate work milling aluminum, titanium and steel.

If your work demands accuracy or you are looking to give your 5-axis capabilities a boost, hydraulic chucks are worth considering.

If you purchase cheap dual contact tooling after being told by a supplier that it will work just as good as the original you risk unsatisfactory performance.

Aerospace is unique among industries in its thirst for component accuracy with ‘blemish-free’ precision. Unlike any other industry, anything that goes into the air has to be on spec, as the smallest imperfection in machining can adversely affect flight safety.

Lead angles close to 90° more effectively combat potentially damaging chatter and vibration because they apply the least amount of radial pressure.

The chances of a tool slipping or pulling out in its holder during work is increasing. Here are some insights to help you select the proper holder for your work.

High-speed machining can dramatically boost productivity if your tooling and machine setups are up to the task.

Even the most well-planned boring process may not achieve the desired result. We’ve provided solutions to common rough boring problems to help get you back on the road to productivity.