Aerospace is unique among industries in its thirst for component accuracy with ‘blemish-free’ precision. Unlike any other industry, anything that goes into the air has to be on spec, as the smallest imperfection in machining can adversely affect flight safety.
Even among experienced machinists, choosing the right insert for boring a hole remains a difficult process that is fraught with myth and misconception. However, it is no myth that insert selection can completely save or kill performance on an application.
Machining at higher speeds can save time and money, however, increasing the speed also means increasing the inherent risk in the situation. To maximize speed potential, a holistic approach that considers tool, holder, machine and operator is essential.
Fine boring heads provide high-precision finishing options for many applications, however, fine boring can be a delicate operation that can go awry. Check out these troubleshooting tips.
Keeping pace with modern manufacturing demands often means bridging the gap between design and production. Creative and resourceful applications of tooling and accessories, such as angle heads, can get complex parts out the door.
If you purchase cheap dual contact tooling after being told by a supplier that it will work just as good as the original you risk unsatisfactory performance.
Even the most well-planned boring process may not achieve the desired result. We’ve provided solutions to common rough boring problems to help get you back on the road to productivity.
While the latest machine tool technology may go a long way towards eliminating vibration and chatter, adding a new one may not be realistic. Luckily, there are less disruptive options that can make positive impacts on vibration without breaking the bank.
When it comes to boring, there are several factors that can lead to poor performance. Whether it’s long cycle times, short tool life or poor bore quality, any or all these factors may need to be addressed in order to increase productivity. Although different, these issues are often closely linked in a given application.