Charlie Mitchell, machinist for Andretti Autosport, spent up to eight hours setting up his five-axis machine with 10 tools to run 30 to 40 different processes on a part. Using UNILOCK pallets, set-ups times are 70 to 80 percent shorter.
When choosing a tool holder, you want consistent results and long service life. Check out these considerations for rigid, consistent and durable tool holders.
Chattering and deflection have always been the bane of machinists’ existence, so much so that the sight of a long and slender tool holder will immediately cause goosebumps. If you understand why a long tool holder behaves the way it does, you’ll know that there are ways to fight back against this bending.
Discover how the right tool holder solved serious cutting challenges from reducing runout and streamlining operations to enabling efficiency and boosting part quality.
For many shops setup may be the silent time killer. Shaving just 15 minutes off each setup can add up to tens of thousands of dollars in savings. But where to start?
In the latest edition of their Medical Manufacturing Yearbook, Manufacturing Engineering featured an article by our very own VP of Sales and Engineering, Jack Burley.
Good measurements make setups faster, reduce recuts and identify potential spindle or holder issues before they become bigger problems. Let’s look at a few of the key areas to measure and the handy solutions available.
Machining vibration disrupts efficiency, reduces tool life and damages part finishes. Solving it isn’t easy as causes are varied and interconnected. Discover strategies to tackle vibration for better results.