The first challenge to machinability – beyond simply working in titanium – for Colorado-based Cogitic Corporation was securing the cylinder in the universal machining center. It was also important to maintain access to the through-hole, which has an internal square key slot perpendicular to the stem hole.
Charlie Mitchell, machinist for Andretti Autosport, spent up to eight hours setting up his five-axis machine with 10 tools to run 30 to 40 different processes on a part. Using UNILOCK pallets, set-ups times are 70 to 80 percent shorter.
Coated carbide micro deep hole drills manufactured by SPHINX Tools can reliably create wire EDM starter holes up to 5x faster than traditional wire erosion techniques.
Insufficient retention force of the spindle clamping mechanism could lead to reduced rigidity and vibrations, loss of machining quality, poor surface finish and shortened tool life. To help solve this problem, we have developed Dyna Force, a device for measuring the retention force of machine tool spindles.
The Tool Pro is a unique tool holding fixture developed by BIG DAISHOWA for the assembly and disassembly of your tooling systems. The adapter of the Tool Pro can rotate 360º and lock in 45º increments.
Even among experienced machinists, choosing the right insert for boring a hole remains a difficult process that is fraught with myth and misconception. However, it is no myth that insert selection can completely save or kill performance on an application.
ID boring is a common and time-consuming operation on CNC lathes. Common issues have led to the development of world-class boring tools—traditionally used on milling machines—that have proven to be just as effective on a CNC lathe.
Machining at higher speeds can save time and money, however, increasing the speed also means increasing the inherent risk in the situation. To maximize speed potential, a holistic approach that considers tool, holder, machine and operator is essential.
While we specialize in holders, we do offer some specialized cutters with these materials and often get questions about PCD and CBN inserts. Here we tackle some of the most frequently asked questions.
With thousands of part numbers to choose from, product selection can be a bit overwhelming. Take a look at some overlooked products and services that can help guarantee higher performance for your shop.