After researching presetters for eight years—including four trips to IMTS—CEO Ronda Peterson knew it was the time to invest in the next level of efficiency for her shop.
When that inevitable job arises that requires higher RPM output, operators are left with the choice of replacing the machine altogether to gain higher productivity, or looking into an attachment, like a spindle speeder, to close the RPM gap.
The presetting machines available today are accurate, easy to use and provide closed-loop tool compensation on the CNC machine tool, saving significant time during job change-over.
Many machine shops lack objective criteria for making toolholder purchasing decisions & most are made by price alone. However they can improve runout significantly by using the right toolholders.
The medical industry pushes the limits of precision for machining and tools. The trend toward less-invasive surgery using smaller parts translates to a need to better control the precision and tolerances of micromachining processes.
Accurate offsets and workpiece reference points are critical to effective setups and first-part accuracy. Taking a manual approach or attempting to verify these in the machine without the right measuring devices can be a delicate and time-consuming process.
Because of the popularity of BIG-PLUS, many tooling companies, without a proper license, offer what they call dual-contact tooling. But not all dual-contact is the same. Let’s tackle a few of the most common misconceptions.
Micromachining, cutting where the volume of chips produced with each tool path is very small, is not a high-speed operation in relation to chip load per tooth. Rather, it involves a high spindle speed due to cutter diameter. The part may be physically larger, but details of the part require ultra-small profiles achieved only by micromachining. In other words, micromachining is not limited in scope to only miniature parts.