By using digital technology and optimized indexable inserts, Schmauser Müller Metalltechnik has increased process reliability and efficiency in fine boring, as well as increased the lifetime of its tools by a factor of three.
Machine shops of all shapes and sizes are facing more pressure than ever. While its primary purpose has traditionally been tool setup, tool presetters serve as both important tools and information hubs on the floor as technology advances.
Unlock better machining results with the right tool holders. Learn how design, selection and maintenance impact accuracy, tool life and overall performance.
Successful shops always look for ways to differentiate and innovate for competitive advantage. Cashing in on the entirety of a tool’s life with an advanced tool management system is perhaps the most effective way to do that right now.
The contract manufacturer Schittl from Deutsch Kaltenbrunn specializes in the production of one-offs and small series projects. Based on a recommendation from the multi-brand dealer Metzler, they use chucks from BIG DAISHOWA. This is their story.
The presetting machines available today are accurate, easy to use and provide closed-loop tool compensation on the CNC machine tool, saving significant time during job change-over.
Even among experienced machinists, choosing the right insert for boring a hole remains a difficult process that is fraught with myth and misconception. However, it is no myth that insert selection can completely save or kill performance on an application.
Chattering and deflection have always been the bane of machinists’ existence, so much so that the sight of a long and slender tool holder will immediately cause goosebumps. If you understand why a long tool holder behaves the way it does, you’ll know that there are ways to fight back against this bending.
Keeping pace with modern manufacturing demands often means bridging the gap between design and production. Creative and resourceful applications of tooling and accessories, such as angle heads, can get complex parts out the door.
Good measurements make setups faster, reduce recuts and identify potential spindle or holder issues before they become bigger problems. Let’s look at a few of the key areas to measure and the handy solutions available.