NASCAR teams are very meticulous in what they do – always on the lookout for ways to be more productive in their machining processes to improve their cars.
Machining vibration disrupts efficiency, reduces tool life and damages part finishes. Solving it isn’t easy as causes are varied and interconnected. Discover strategies to tackle vibration for better results.
When one variable can make an impact on the result, as in metalworking, it’s a good idea to eliminate as many as possible. Each BIG DAISHOWA part is built to fit precisely and work specifically within each finished product.
Because of the popularity of BIG-PLUS, many tooling companies, without a proper license, offer what they call dual-contact tooling. But not all dual-contact is the same. Let’s tackle a few of the most common misconceptions.
Five-axis roughing can be painstaking. Pairing the right holder with the right cutter can save serious time while cutting and when setting up -- and eliminate those pain points.
No matter what, a new machine represents a significant cost in a manufacturing project. This investment can be compromised if it is not tooled up properly.
Chattering and deflection have always been the bane of machinists’ existence, so much so that the sight of a long and slender tool holder will immediately cause goosebumps. If you understand why a long tool holder behaves the way it does, you’ll know that there are ways to fight back against this bending.
Runout is one of the sneakier issues machinists and tool managers must deal with. It’s almost impossible to recognize in-process and difficult to diagnose after the fact. We identify potential sources.
When it comes to dialing in an ER system’s performance to match a specific application’s requirements or long life, there are three components to consider: the collet, the body of the holder and the nut.
Good measurements make setups faster, reduce recuts and identify potential spindle or holder issues before they become bigger problems. Let’s look at a few of the key areas to measure and the handy solutions available.
Understanding and controlling runout is crucial for any machine shop looking to maintain competitive advantages in today's precision-driven manufacturing environment.