For many shops setup may be the silent time killer. Shaving just 15 minutes off each setup can add up to tens of thousands of dollars in savings. But where to start?
Considering we deal in some of the smallest parts and pieces in the machining world, we fully understand that your results will be only as strong as your weakest link.
Consistent accuracy is the name of the game when it comes to tool presetters. The best way to ensure you can keep faith in your presetter, just like any other piece of machinery, is to perform regular maintenance.
Charlie Mitchell, machinist for Andretti Autosport, spent up to eight hours setting up his five-axis machine with 10 tools to run 30 to 40 different processes on a part. Using UNILOCK pallets, set-ups times are 70 to 80 percent shorter.
With state-of-the-art toolholding technology, Jorge Rucoba’s machine shop doubled its process indicators and gained competitiveness in the Mexican mold market.
Everyone wants to get the most out of their tool holders. While some may take a set it and forget it approach with holders, it’s not recommended, as they have a direct impact on both parts and machinery. Here are some tips to ensure your holders deliver.
Learn how to evaluate precision tooling quality with expert tips on AT tolerance, tool components, and manufacturing processes to improve accuracy, performance and cost efficiency in machining.
Presetters have evolved. Powerful PC-based, touchscreen controls can connect to other important components and systems across an entire metalworking business. This connectivity allows for the fast, accurate exchange of data.
When it comes to boring, there are several factors that can lead to poor performance. Whether it’s long cycle times, short tool life or poor bore quality, any or all these factors may need to be addressed in order to increase productivity. Although different, these issues are often closely linked in a given application.