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Using MEGA Synchro tapping holders, a metal components manufacturer shortens cycle time by 200%.

Struggling to meet customer expectations, a small change made a big difference to one shop.

Micromachining, cutting where the volume of chips produced with each tool path is very small, is not a high-speed operation in relation to chip load per tooth. Rather, it involves a high spindle speed due to cutter diameter. The part may be physically larger, but details of the part require ultra-small profiles achieved only by micromachining. In other words, micromachining is not limited in scope to only miniature parts.

Choosing the right tool for the job transforms results through higher productivity, consistent quality and greater profitability.

BIG KAISER Precision Tooling Inc. continues to expand its product line while staying true to its mission of bringing the highest quality, most precise, most reliable and most accurate tooling and accessories to market.

There are many advantages to turning (pun intended) to an underutilized operation that virtually every machining center is capable of: OD turning — otherwise known as “outer diameter turning”, “pin turning”, or “boss milling”.

Anyone who’s made holes understands the difficulties that can arise: vibration, wander and even breakage. When it comes to production-level volume, these issues become even more limiting. Many turn to helical interpolation with a mill as a reliable way to rough out holes. We’re here to tell you there’s a faster, easier option.

In this business, doing it right the first time is like money in the bank: less scrap, less wasted time, more on-time deliveries, the list goes on and on.

They may be small, but we understand that our high-performance Sphinx tools play a big role in keeping spindles spinning and revenue flowing.

Watch this video of a map of Japan being embossed to .0002" in height.